The study aims at validating the point-of-use investigations on long-term gravity-driven ultrafiltration for a scaled-up system, which could produce drinking water for a community of 100-200 inhabitants using natural surface water. Eawag, KWB and Opalium conceived a membrane-based small-scale system (SSS) which can operate without crossflow, backflush, aeration or chemical cleaning. Equipped with a biosand filter as pre-treatment (not used in South Africa), it is designed to be robust, energy-sufficient (gravity-driven) and run with restricted chemical intervention (only residual chlorine). The containerised unit (10’) requires to be fed with raw water at a 2 m-height (energy-equivalent to <8 Wh/m3). As sole operational requirement, the membrane reactor is to be drained (i.e. emptied) on daily to weekly basis to superficially remove the material retained by the membrane and accumulated in the module. Otherwise, the system, which is only driven by a 40 cm differential pressure head (i.e. 40 mbar), is totally self-determined and autonomous. This report details the validation tests performed at Ogunjini in the region of Durban (South Africa) from February to April 2010: the gravity-driven UF compact unit showed promising results in regards to flux stabilization and flow capacity. The unit was operated in South Africa with Ogunjini surface water and was run with restricted chemical intervention or maintenance (no backflush, no aeration, no crossflow and no chemical). Under South African environmental conditions and with direct filtration of the river water and only one manual drainage of the membrane reactor every weekday, the unit could fulfill the design specification in terms of water production (5 m3/d) as long as the turbidity of the raw water remained in a reasonable level (up to 160 NTU), with a filtration flux typically around 4 to 6 L/h.m² (corrected to 20°C). This value was in the same range as the lab results and was consistent with the first phase results (around 5-7 L/h.m² after biosand filtration). However, the flux dropped significantly to a range of 2 to 4 L/h.m² after a rain event resulting in a turbidity peak over several days up to > 600 NTU. This demonstrated that for variable raw water types with expected turbidity peaks above 100 NTU, a pre-treatment would be required for the system (biosand filter or other). The performance of microbiological tests confirmed the integrity of the membrane and the ability of the system to achieve complete disinfection.
Scaled-up Trials with a gravity-driven ultrafiltration unit in South Africa